EDM / Spark Erosion

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How Spark Erosion Works
  • No Physical Contact: The tool electrode and the metal piece never touch each other.
  • Dielectric Fluid: Both parts sit submerged in a special liquid oil or fluid that acts as an insulator and a resistor.
  • Electrical Discharges: Controlled DC voltage creates tiny, rapid sparks that jump the microscopic gap, blasting away tiny bits of metal.
  • Flushing: The fluid washes away the tiny eroded metal particles (soot) to prevent short circuits
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Main Benefits
  • Cuts Hard Metals: Easily shapes hardened steel, titanium, tungsten carbide, and superalloys.
  • No Mechanical Stress: Zero cutting pressure means no vibration, warping, or distortion of delicate parts.
  • Complex Shapes: Perfect for deep blind cavities, sharp internal corners, and fine internal details that standard milling cannot reach

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